lADPM4c6JAzHEIXNAonNB4A_1920_649
品牌宣传横版
banner-3
品牌价值观
品牌愿景
previous arrow
next arrow

Seal it Right: HOMEY Guide to Silicone Sealant Varieties, Advantages & Uses

Silicone sealant, a derivative of silicone, is classified primarily into four types based on its curing mechanism: deacetic acid, dealcoholization, deamination, and deoxime. Its fundamental chemistry revolves around polydimethylsiloxane, with the polymerization of silica earning it the name ‘silicone.’ This paste-like substance transforms into a robust, rubber-like solid upon exposure to atmospheric moisture.

1 8

1.Classification of Silicone Sealant

Types: One-Component and Two-Component

•One-Component: Cures through atmospheric moisture interaction, altering its physical properties.

 Two-Component (A+B): Comprises two separate elements that individually remain fluid but solidify upon mixing.

The prevalent market offering is one-component sealants, further categorized by their curing mechanism into acetoxy and neutral cure. Acetoxy sealants typically bond glass and other construction materials, whereas neutral sealants, it overcomes the problems of acetoxy cure’s corrosion of metal materials and reaction with alkaline substances, thereby broadening their application scope and commanding a slightly higher price.

A distinct category is silicone structural sealant, designed for the highest quality demands in metal-glass structures or non-structural assemblies in glass curtain walls, and accordingly, it bears the highest market price.

Key Applications of Structural Sealant:

• Metal-to-glass bonding in curtain walls.

• Formation of single assembly units by directly adhering glass to metal frames, compatible with fully or semi-concealed designs.

• Insulating glass’s structural bonding and sealing.

Usage of Silicone Sealant Application:

• One-component sealant is ready for immediate use, extrudable via a caulking gun, with finishing possible using a spatula or wooden tool.

Working Time:

• Curing initiates at the surface and progresses inward; timing varies by sealant type. Prompt finishing is essential before the surface sets.

• Protective papers, if used, must be peeled off before the skin forms.

Cure Time:

• Thicker applications prolong curing.

• Enclosed spaces can significantly impact cure time, potentially inhibiting curing in airtight conditions.

• Elevated temperatures soften the sealant.

Acetoxy Sealant Curing Note:

• During curing, the emission of acetic acid may generate a temporary odor, dissipating post-cure.

3

2.The key advantages of silicone sealants:

1)Weather Resistance: One of the standout features of silicone sealants is their exceptional resistance to weathering. They maintain their integrity under prolonged exposure to sunlight, UV radiation, rain, snow, and extreme temperatures, without hardening, cracking, or deteriorating. This makes them ideal for outdoor applications such as in construction, where durability against the elements is crucial.

2)Temperature Stability: Silicone sealants can withstand a wide temperature range. This thermal stability ensures they remain effective in both freezing cold and scorching heat, making them suitable for applications in extreme environments like automotive engineering and industrial insulation.

3)Flexibility and Elasticity: Unlike many other adhesives, silicone sealants retain their flexibility over time, allowing them to accommodate movement and vibrations without breaking. This feature is particularly beneficial in sealing joints that experience regular expansion and contraction, such as those found in building facades and plumbing systems.

4)Chemical Resistance: Silicone possesses inherent resistance to a broad spectrum of chemicals, including acids, alkalis, solvents, and saltwater. This property makes silicone sealants suitable for use in chemical plants, swimming pools, and marine environments where resistance to corrosive substances is vital.

5)Non-Toxic and Food Safe: Many silicone sealants are neutral in odor, non-toxic, and do not release harmful substances, making them safe for use in food processing plants, kitchens, and even medical applications. Their inert nature also means they won’t react with most substrates, ensuring compatibility and safety.

6)Ease of Application and Curing: Silicone sealants are generally easy to apply, spreading smoothly and evenly. They can cure at room temperature, often without requiring additional heat or special equipment. Some formulations even offer fast-curing properties, which accelerates project timelines and enhances productivity.

7)Longevity: Due to their robust resistance to environmental factors and excellent durability, silicone sealants offer a long service life. This reduces the need for frequent maintenance and replacement, translating to cost savings over the product’s lifespan.

Silicone sealants’ combination of weather resistance, temperature stability, flexibility, chemical resilience, safety, ease of use, and longevity positions them as a high-performance solution across multiple industries. Whether it’s sealing windows, bonding automotive parts, or protecting sensitive equipment, silicone sealants provide a reliable and efficient answer to a myriad of sealing and bonding challenges.

3.Choose the right silicone sealant for your application

Choosing the right silicone sealant for construction is a critical task that directly impacts the durability, safety, and aesthetics of a building. With an array of silicone sealants available on the market, each tailored to specific applications, understanding their properties and appropriate usage is vital. This guide delves into the intricacies of selecting silicone sealants correctly for various construction purposes, emphasizing their roles, performance requirements, and environmental considerations.

Structural Assembly Parts

In high-stakes applications such as curtain walls, the selection of silicone sealants becomes even more crucial. Structural silicone sealants (SSS) are specifically designed to bear loads, ensuring the integrity of connections between curtain wall panels and their supporting structures. These adhesives must withstand wind loads, dynamic forces, and thermal expansions over extended periods without failure. High-performance SSS boasts superior tensile strength and elongation capabilities, enabling them to maintain adhesion even under substantial stress with minimal bonding width. For instance, in seismic zones or with large-format glass installations, choosing a sealant that meets ASTM standards for structural glazing is paramount.

Building Curtain Wall Panel Joint

Curtain wall joints are prone to movement due to wind, temperature fluctuations, and building settling. Silicone weather-resistant sealants are preferred for these applications because of their flexibility and resistance to UV degradation. They accommodate joint movements without losing adhesion, ensuring airtight and watertight seals. The choice should focus on sealants with high elastic recovery rates, meaning they can return to their original shape after being stretched or compressed, maintaining the integrity of the seal over time.

Stone Panel Applications

Stone cladding poses unique challenges due to the porosity of natural stone, which can absorb contaminants from standard sealants. A specialized stone silicone sealant is required to prevent staining and maintain aesthetics. These sealants are formulated to minimize leaching and are often vapor-permeable to allow the stone to breathe. Two primary types are used: one for sealing gaps between stones (caulking), and another for bonding stones to metal supports (dry-hanging glue). The shift from rigid epoxy-based adhesives to flexible silicone formulations reduces the risk of stone cracking under vibrational stresses.

Lighting Top Positions

Lighting roofs or skylights demand a silicone sealant that can handle complex and significant displacements resulting from various loads and thermal changes. A low-modulus silicone sealant is ideal here, as it allows for free expansion and contraction without losing adhesion. Additionally, it should exhibit excellent transparency for aesthetic reasons and compatibility with the glazing materials. The sealant’s UV stability is another key factor to consider to prevent yellowing and maintain clarity over the product’s lifespan.

Door and Window Areas

Sealing the interface between aluminum frames and glass in doors and windows is essential for energy efficiency and weatherproofing. Room-temperature vulcanizing (RTV) silicone sealants are commonly used due to their ease of application and durable bond. They provide a reliable barrier against air and water infiltration, preventing condensation and ensuring thermal insulation. Selecting a sealant with good adhesion to both aluminum and glass, along with resistance to weathering, is critical to maintain the longevity and performance of these assemblies.

860

Waterproofing and Moisture Barriers

In areas prone to moisture or direct water contact, such as bathrooms, balconies, and basements, using a specialized waterproof silicone sealant is imperative. These sealants offer superior water resistance and are designed to prevent mold growth and structural damage caused by water ingress. It is crucial to choose a sealant that not only adheres well to wet surfaces but also retains its flexibility under continuous water exposure and varying temperatures. Additionally, look for products that meet ASTM standards for waterproofing applications to guarantee effectiveness.

Kitchen and Food Preparation Areas

For kitchen countertops, backsplashes, and other food preparation surfaces, food-grade silicone sealants are a necessity. These sealants are formulated to be non-toxic, odorless, and resistant to common food acids and cleaning chemicals, ensuring both safety and hygiene. They also prevent bacterial growth, making them ideal for environments where food safety is paramount. When selecting a sealant for these applications, confirm that it complies with FDA and NSF standards for incidental food contact.

8602

Roofing and Flashing 

Roofing silicone sealants play a pivotal role in preventing leaks around roof penetrations, vents, and flashing details. High-temperature resistance is a key characteristic here, as roofing materials can reach elevated temperatures under direct sunlight. A high-temperature silicone sealant with excellent adhesion to a variety of roofing substrates, including metal, asphalt, and plastic, is necessary. It should also offer long-term flexibility and UV resistance to withstand the harsh roofing environment without hardening or breaking down.

Flooring and Expansion Joints

In flooring applications, especially where large expanses of concrete or tiles are installed, expansion joints are crucial to accommodate movement and prevent cracks. Silicone sealants designed for this purpose need to be highly flexible, capable of withstanding foot traffic, and resistant to abrasion. They should also resist chemicals typically found in cleaning agents and be able to maintain a clean appearance despite heavy use. Selecting a color-matched or neutral-colored sealant can enhance the overall aesthetics of the floor.

Repair and Retrofit Applications

When repairing or retrofitting existing structures, compatibility with the original sealant and substrate becomes a significant factor. A neutral-cure silicone sealant is often a safe choice as it releases fewer corrosive by-products during curing, reducing the risk of damage to surrounding materials. It is also essential to consider the age and condition of the substrate, as well as any potential contaminants that might affect adhesion. In some cases, surface preparation, such as cleaning or priming, may be necessary before applying the new sealant.

966 应用图

Sustainability and Green Building

In today’s environmentally conscious climate, choosing silicone sealants with green credentials has become increasingly important. Look for products that are made from sustainable materials, have low embodied energy, and are recyclable or biodegradable at the end of their lifecycle. Moreover, sealants that contribute to energy efficiency by improving insulation and reducing air leakage can help buildings achieve LEED (Leadership in Energy and Environmental Design) certification or similar sustainability standards.

Specialized Applications and Innovations

The industry continues to innovate, offering silicone sealants with unique properties tailored to very specific needs. For instance, fire-resistant silicone sealants are designed to prevent the spread of flames, smoke, and toxic gases in case of a fire. Similarly, acoustic silicone sealants address noise transmission issues in buildings, providing sound insulation in walls, floors, and ceilings. Understanding these advancements and their applications can significantly enhance a project’s performance and safety profile.

8805

Additional Considerations

Compatibility: Always verify the compatibility of the sealant with the substrate materials to prevent any adverse chemical reactions.

Environmental Factors: Consider the environment the sealant will be exposed to, including UV radiation, extreme temperatures, and chemical exposure, to select a product with suitable resistance properties.

Application Method: Some sealants may require specific application techniques or tools to ensure proper curing and adhesion. Understanding these requirements upfront can prevent application errors.

Health & Safety: Opt for sealants with low volatile organic compound (VOC) content to reduce health risks for installers and building occupants.

Longevity: Look for products with proven durability and long service life to minimize maintenance and replacement costs.

silicone sealant 组合

4.Bonding Steps:

lSurface Preparation: Thoroughly clean surfaces, removing oils and dirt.

lApplication: Uniformly apply sealant to the prepared surface. For dual-surface bonding, adhere one side, then firmly press the other, expelling air without displacing the sealant.

lCuring: Allow the bonded item to rest at room temperature until cured.

lSealing: Ensuring full contact between sealant and surfaces.

lCleanup: Uncured sealant wipes off with a cloth. Cured sealant necessitates scraping or solvent treatment (xylene, acetone).

HOW TO USE

Silicone sealants have garnered significant attention across various industries due to their unique properties and versatility, making them a preferred choice for sealing, bonding, and protective applications. The choice of silicone sealant for construction applications requires a deep understanding of the specific needs of each project, from structural integrity to aesthetics and sustainability. By carefully considering all the factors discussed above and staying updated with the latest innovations, construction professionals can make informed decisions that ensure the longevity, safety, and overall success of their projects.

03.11

Boost your business with our high quality services